Heavy machinery is the most expensive construction asset in terms of price tag and maintenance costs. Experts estimate that they carry hefty breakdown expenses of 3% of asset replacement costs per year. For a heavy equipment owner, there is a never-ending need to establish a cost-focused strategy of prolonging the lifespan of the machinery while limiting expenses accrued in maintenance.
Here are some tips to get you started.
1. Schedule regular maintenance checks
In the same way that you need an annual medical checkup, your equipment needs frequent visits to the mechanic. A routine checkup on the functionality of your machine keeps its performance on track with its expected lifespan. Regular inspections should be coupled with repairs, which should be done as soon as issues occur.
According to the Occupational Safety and Health Administration (OSHA), 20% of industrial accidents are related to maintenance operations. As a result, it is advisable to have only experts handle the maintenance aspects of your machinery. In addition, ensure you only use genuine spare parts, which you can find in this HD part catalog.
2. Thoroughly train your operators
If your operators have precise knowledge of the capabilities and functionality of the equipment, they are less likely to misuse it or cause damage. They will also keep your workers safe and be more productive than untrained workers. Knowing the typical layout and functionality means that they can detect malfunctions early enough and take appropriate actions.
Knowledgeable operators have expertise beyond running the machines; they are acquainted with maintenance schedules, daily routines, and safety equipment storage. It would be best to keep clear communication with your operators on steps to be taken in case of accidents on or off construction sites.
3. Stick to the performance limits
A quick search online for ‘heavy machinery spins’ will give you dozens of results. However, heavy construction equipment is not developed to withstand high-speed movements and turns, and they can cause massive damage and fatalities.
Routine machinery operation is cumbersome and draining, which often pushes operators into overloading machinery in an attempt to clear work as quickly as possible. Such actions are not recommended as they violate the set load limits and accelerate the wear and tear of machine parts. It is advisable to stick to the set performance limits in terms of speed and load sizes.
4. Monitor fluid systems
Most construction machinery utilizes fluid systems to facilitate the movements of different parts. It would help if you kept a keen eye on the fluid levels and quality. Low fluid levels will lower the pressure on the systems, leading to breakage when handling standard-sized loads. On the other hand, contaminated oil increases friction between moving parts and reduces the density of the fluid, affecting its overall performance.
5. Lubricate moving parts
Heavy machines come with the manufacturer’s recommendations on the type and amount of grease needed on different parts. Lubricant reduces friction on the moving parts, and it is wise to have them thoroughly oiled before setting out to work. The frequency of oiling depends on the type of construction materials that your machine interacts with on the site.
Endnote
Heavy machines carry a considerable cost of maintenance on top of a high price tag. Keeping the equipment in optimum condition is the only sure way of getting a good return on investment.
For heavy machinery to perform at its peak and avoid costly malfunctions, frequent maintenance is required. This blog post provides businesses with some useful tips on how to maintain the functionality of their equipment.
We appreciate you providing us with this useful maintenance manual. As an Australian provider of construction equipment, we appreciate the information you have given us. Thank you so much for being my guidance.
This is a useful manual for those working in the industry. As members of RP Comtrade, we are involved in the welding industry. We produce leather welding gloves and import, export, and distribute them. Visit our website to learn more!
As always, really helpful. People are always searching the internet for a place to buy new and used machinery.
I can see the effort and time you put into crafting this post. It’s evident that you’re passionate about what you write. Thank you for sharing your knowledge.
We would like to thank you for giving us access to this helpful maintenance manual. We are a construction equipment supplier in Australia, and we are grateful for the information you have provided. I really appreciate your guide.
In fact, maintaining equipment is essential to keeping it operating for a long time. I agree that an operator’s training is crucial in this regard. An inexperienced operator won’t be able to solve the problem right away. I appreciate you illuminating these points.
Great blog for heavy equipment maintenance! It’s so important to keep our machinery in top shape to ensure safety and efficiency. Regular inspections and proper lubrication can go a long way in preventing costly breakdowns. Thanks for sharing these valuable pointers! 🛠️👍
Thank you for providing such an informative maintenance guide. We are an Australian construction equipment supplier. I appreciate your assistance.
Awesome article! Anyone working with large machinery may find these suggestions to be of great assistance. The secret to guaranteeing lifespan and ideal performance is routine maintenance. I like the useful information offered here since it makes it simple to incorporate these suggestions into a maintenance program. Continue your wonderful effort!
We want to express our gratitude for providing us with this valuable maintenance guide. Our company specializes in supplying construction equipment in Australia, and we truly value the insights you’ve shared. Your guide is greatly appreciated.
Thank you for providing this valuable maintenance guide. We are a construction equipment supplier company based in Australia, and we genuinely appreciate the insights you’ve shared.
Heavy machinery needs to be maintained regularly to operate at its best and prevent expensive breakdowns. This blog post offers some helpful advice for companies on how to keep their equipment in good working order.
It makes sense that you should have frequent checkups on your equipment. My husband was talking to me yesterday afternoon at lunch about how he plans on working with new equipment at his work next month, so I want to make sure he knows how to stay safe. I’ll pass these tips along to him so he can look into hiring an equipment inspection service every now and then.
Hello Daisy,
It’s fantastic to hear that you found our article on heavy equipment maintenance helpful. Safety in the workplace, especially when dealing with heavy machinery, is absolutely critical, and regular inspections are a big part of that.
In conclusion, heavy equipment maintenance is crucial for ensuring the longevity and efficiency of your machines. By following these five tips, you can keep your equipment in top condition and minimize the risk of breakdowns and costly repairs. Regular inspections, proper lubrication, timely repairs, effective cleaning practices, and comprehensive training are all essential components of a successful maintenance strategy. With these guidelines in mind, you can optimize the performance of your heavy equipment and maximize your return on investment. Don’t neglect your machinery – invest in its care today!
Thanks for sharing the wonderful information blogger! I found your blog to be interesting and amazing. I really get to know how can I maintain the equipment. If someone is looking for Heavy Equipment Machinery then Boom & Bucket is the best option. One of my friend recommended me about them.
As someone who’s worked in the industry for a while, I can say that the right construction equipment can make a world of difference. It can save time, money, and even lives. Thanks for sharing this informative article.
These are some great tips for heavy equipment maintenance. Proper maintenance is essential for keeping equipment in good working order and preventing breakdowns. It’s important for operators and maintenance personnel to stay on top of maintenance schedules and to address any issues as soon as they arise. This will help to extend the lifespan of equipment and ensure that it operates safely and efficiently.
Maintaining heavy equipment is essential for ensuring optimal performance and avoiding costly breakdowns. This blog post provides some practical tips for businesses on how to properly maintain their equipment.”
The article on archeyes.com offers five essential tips for maintaining heavy equipment, such as performing regular inspections, keeping track of maintenance schedules, and training operators. It emphasizes the importance of proactive maintenance to prevent breakdowns and reduce downtime.
Equipment maintenance is indeed a most important aspect to keep the machine running for a long time. I second your point that operator’s training plays a key role in this regard. An untrained operator will not be able to tackle the issue on spot. Thanks for lighting up these points.
Thank you for such a great information.
To ensure that machinery performs at its best, routine chores must be scheduled as part of heavy equipment maintenance. Visual inspections, technological monitoring, and oil analysis are additional preventive maintenance methods that help identify issues early and resolve them before they worsen.
The maintenance system is a set of interconnected means, performers and documentation, designed to maintain and restore the serviceable or working condition of automotive equipment products. All types of machines are carried out in the scope established by the list of operations for each brand of machine in accordance with the factory instructions for the operation of the machine. After the inspection, the machine must be in good technical condition, filled with proper operating materials, adjusted. For example, software for field inspection. Preventive maintenance. Risk reduction.
This is an informative guide for Industry workers. We, at RP Comtrade, are a part of the Welding Industry. We manufacture, distribute, export, and import leather welding gloves. Check out our website to know more!
Thanks for sharing such a maintenance guide. We are a construction equipment supplier company from Australia. I appreciate your guide.